Best 60-Gallon Air Compressors – Reviews of Top-Rated Models

How do you go about deciding on the best 60-gallon air compressor for your specific industry, DIY project, or private workshop? Just keep reading, and you’ll have some great options.

Air compressors have been the workhorses of the industrial world for generations, supplying the power needed to run everything from impact wrenches to sandblasters. However, even the most experienced mechanic can get lost in the jungle of technical specs when searching for the perfect 60-gallon compressor. With so many brands and models on the market, it can be a daunting task to find the right one for your specific needs. That’s where we come in. Our team of experts has scoured the market and put together a guide to the best 60-gallon air compressors available, complete with in-depth reviews and analysis.

A good decision is based on knowledge and not on numbers.

Plato, died at age 80 (348/347 BC)

At the heart of any industrial-grade air compressor is power and reliability. The top-rated models from Ingersoll Rand, Quincy, EMAX, Campbell Hausfeld, Dewalt, and Industrial Air are all known for their durability and dependability. However, as the industry evolves, so must the technology that powers these machines. The Eastwood Elite QST 30/60, for example, is a prime example of how modern design and engineering can create a 60-gallon compressor that not only looks great but also takes up less space than its predecessors.

But power and space aren’t the only considerations when it comes to choosing the right air compressor. With a wide range of needs in the market, we understand that each customer has their own specific requirements. Whether you’re looking for an air compressor for a small auto body shop or a large manufacturing facility, we’ve got you covered. Our guide includes detailed specifications, photos, and even videos for all models, making it easier than ever to make an informed decision.

Navigating the technical jargon of air compressors can be challenging, especially for those new to the industry. But rest assured, we’re experts, and it’s our job to present the facts in an easy-to-understand manner. We’ve included everything you need to know about these top-rated models, so you can feel confident in your purchasing decision. Whether you’re a seasoned mechanic or just starting out, our guide to the best 60-gallon air compressors has something for everyone.

California Air / Best Value 60 gallon Air Compressor (75 dB)

Dual Piston pump is designed to have a life cycle (before wear) of around 3000 hours.

OVERVIEW / CAT 60040CAD

California Air Tools (CAT) model, CAT-60040CAD, is a top-rated 60-gallon air compressor that has garnered a lot of attention in the market. It’s a great choice for professionals and DIY enthusiasts alike who require a powerful and reliable air compressor for their projects. With a 4.0 HP motor, it’s capable of delivering 14 CFM at 90 PSI, which makes it perfect for powering a variety of pneumatic tools, including sanders, grinders, and impact wrenches.

One of the standout features of the CAT-60040CAD is its ultra-quiet operation. At only 75 decibels, it’s one of the quietest compressors in its class, which makes it ideal for use in residential areas or indoor workspaces where noise levels need to be kept to a minimum. Furthermore, the compressor’s low noise levels help prevent hearing damage for long-term use.

California Air Tools has an excellent reputation in the industry for producing high-quality and durable products. The company has been manufacturing air compressors for over a decade, and they have perfected their craft over time. As such, the CAT-60040CAD is a dependable and long-lasting choice for anyone looking for a reliable compressor. The company offers a 1-year limited warranty, which is an added layer of protection for the buyers.

VIDEO: A Closer Look, from a paying customer, at the 60 Gallons from CAT

https://youtu.be/OLjftnXIvAA

In terms of pricing, the CAT-60040CAD is competitively priced when compared to other compressors of its size and capabilities. It’s not the cheapest option on the market, but the combination of its performance and durability represents a great value for money. The compressor’s cost may be a bit higher than others in the market, but it’s worth the investment as it’s a long-term solution.

To sum it up, California Air Tools CAT-60040CAD is an excellent choice for those who require a quiet, powerful, and reliable 60-gallon air compressor. Its high CFM rating and low noise level make it a versatile compressor for a range of applications. It’s backed by a reputable manufacturer that stands behind their products, providing peace of mind to the buyers. Whether you’re a professional or a DIY enthusiast, this compressor will exceed your expectations.

Best 60-Gallon Air Compressor: Reviews

The best 60-gallon air compressors for your workshop will depend on many factors, assuming a 60-gallon compressor is what you truly need. While the size of the receiver is important, it is not the only consideration when selecting a powerful air compressor for your shop. It is merely one of them, but 60-Gallon air compressors are a popular size.

Selecting an air compressor can be complicated by many confusing acronyms like ACFM, SCFM, and CFM. I often wonder why all these are necessary, not technically, but in sales literature. In marketing an air compressor, it makes sense to make it easy to choose your product. However, I decided to add a section that explains all the terms and the relevant considerations. I explain it in clear, understandable language and guide you in selecting the best air compressor. It follows immediately after the review of the best 60-gallon air compressors for your shop.

And now, let’s have a deep look at some of the top-rated 60-gallon air compressors available on the market, in 2023, starting with my absolute favorite and number one recommendation.

Best Quiet: 60 Gallon Air Compressor

Review: — Eastwood Elite QST 30/60 / Scroll Air Compressor

When you look at all of the other brands and models of 60 gallon air compressors you’ll understand why this particular model from Eastwood is so special. It’s thoughtfully designed from a functional perspective and usability, which ultimate makes your life easier and save you space in your shop. Besides the functional innovations which you’ll learn about in the next section, it’s also an attractive design the reflects a bygone era when manufacturers put effort into style, even for industrial products or heavy duty tools.

I love the styling, but it only matters because it’s a wonderful air compressor you can rely on, and it’s one of the quietest, if not “the quietest” 60 gallon air compressor you’ll find. Ultimately, you have to decide what features matter to you most. There are some other great options, but I just have a crush on this Eastwood Elite QST 30/60.

Features:

• Efficient Direct Drive Cast Iron Scroll Pump
• Integrated Air Cooler for Optimal Performance
• Ultra-Quiet:  up to 63 dB / Scroll technology
• Compact Design – 60 Gallon Capacity in the Size of a 30 Gallon Tank
• Powerful: 12.7 CFM @ 90psi Output
• Reliable 4 HP Continuous Duty Motor, 100K Hour Pump Life & Heavy-Duty Pressure Hard Lines and Flex Lines
• 3 Year Limited Warranty and 90 Day Return Policy
• Dependability – 100,000 hour pump life, 4 HP continuous duty motor, All steel pressure hard lines and hydraulic style flex lines
• 1750 RPM Industrial Scroll Pump =  12.7 CFM / Perfect for Small Production Shops

OVERVIEW:

The Eastwood Elite QST 30/60 Scroll Air Compressor is a game-changer in the world of air compressors. It’s not only ultra-quiet, but also designed to be as compact as a 30-gallon model. This impressive piece of equipment is suitable for a wide range of applications, including powering pneumatic tools in the automotive, woodworking, and metalworking industries.

What sets this air compressor apart is its scroll technology. This type of compressor operates with a spiral motion, which eliminates the pulsating noise common in piston compressors. The result is an ultra-quiet operation that won’t disturb your neighbors or coworkers.

The Eastwood Elite QST 30/60 Scroll Air Compressor also features a proprietary design that has been engineered to provide maximum performance and reliability. The compressor is constructed with high-quality components that are built to last, ensuring that it will meet the demands of even the most challenging applications.

Additionally, the compressor’s sleek and modern design is a reflection of Eastwood’s commitment to providing customers with high-quality products that not only perform well but also look great. The Eastwood Elite QST 30/60 Scroll Air Compressor is a standout example of this philosophy.

It’s hard to find any faults with this air compressor, as it offers a level of performance and reliability that other compressors simply can’t match. This is why it’s the top recommendation for anyone in need of a 60-gallon air compressor. The Eastwood Elite QST 30/60 Scroll Air Compressor is truly a game-changer in the industry, and anyone in need of a high-quality air compressor should consider investing in one.

A 60 Gallon Air Compressor, like the Eastwood Elite is suitable for a range of applications, such as:

To make a fair comparison of the air compressors, one of the specifications you want to compare is the CFM ratings. Unfortunately, it was not easy to find comparable specifications because the manufacturers use different ratings. To show the confusion it creates, let’s consider the following:

ACFM is the abbreviation of Actual Cubic Feet per Minute at the time it was tested. SCFM is the Standardized Cubic Feet per Minute measures for CFM. To compare the two, you need to convert from SCFM to ACFM. To summarize the above, the Quincy QT-54, Ingersoll Rand – SS5L5, and Industrial Air ILA5746080 deliver virtually the same flow rates. The DeWalt DXCMV5076055 and the Ingersoll-Rand – 2340L 5, closely follow the top three. For two of the air compressors, the maximum pressures differ. The Ingersoll Rand – SS5L5 and Industrial Air ILA5746080 have lower maximums at 135 and 155 PSI.

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Review: California Air Tools 60040DCADC

Best Commercial 60-Gallon Air Compressor

Features:

• 60-gallon ASME steel air tank
• 4.0 HP dual motor with low RPM for less noise and wear
• Oil-free dual piston pump system with a lifespan of 3000+ hours
• Air dryer cartridge system with up to 98% dry air and a 2-year lifespan, using a high-temperature molecular sieve desiccant that’s easy to remove and replace every 2 years
• Easy-to-replace “Spin-On” Air Dryer Cartridge
• EZ-1 Automatic Drain Valve for convenient draining and EZ-1-2321 Auto Drain Valve Factory Installed, with a time to fill tank from empty to full of 6:30 minutes and a recovery time from 95 PSI to 125 PSI of 2:00 minutes
• 12.80 CFM @ 40 PSI and 10.60 CFM @ 90 PSI
• 220 volts / 60 Hertz / single phase with maximum pressure of 125 PSI and low amp draw of 14 amps
• ISO 8573 – Class 2.3.1 air quality with PDP performance range of (-20′ F. to -51′ F.)
• Two pressure control gauges for easy monitoring, along with a 5.0-micron class 2 air filter and regulator with a 3/8″ port and efficient heat dissipation for less heat
• Duty cycle of 70/30 with a maximum continuous running time of 30-60 minutes depending on PSI and CFM
• Ultra quiet operation with only 75 decibels of sound and designed for commercial use with at least 30% less noise
• Dimensions of L (25.5″) x W/D (29″) x H (66.5″) and weight of 248 lbs
• Plug type: Nema 6-15P and designed for commercial use according to state and city codes
• Assembled in the USA with global components and a 1-year limited warranty, along with coming complete with four air filters.

OVERVIEW / CAT – 60040DCADC

As an electrical engineer who designs air compressors and loves to invent and tinker, I can tell you that the California Air Tools 60040DCADC is an impressive machine that should definitely be on your radar if you’re in the market for a 60-gallon air compressor.

First, let’s talk about capacity. The 60040DCADC has a maximum pressure of 175 PSI and delivers 13.80 CFM at 90 PSI, making it suitable for a wide range of applications. With a large 60-gallon tank, it can keep up with demanding tasks like sanding, painting, and running multiple air tools at the same time. The motor is also powerful, with a 4.0 horsepower peak and two-stage compression.

One of the standout features of this compressor is its low noise level. At only 75 decibels, it’s much quieter than many other compressors in its class, making it ideal for use in indoor environments where noise pollution is a concern.

In terms of build quality, the California Air Tools brand has a solid reputation for producing durable and reliable machines, and the 60040DCADC is no exception. It’s made with high-quality materials and has a rugged construction that can withstand heavy use and harsh environments.

Video: A Closer Look at — California Air Tools (60040DCADC)

The target market for this compressor is primarily professionals who need a reliable and powerful machine for their work, but it’s also suitable for serious DIY enthusiasts who want to take on more advanced projects in their garage or workshop. It’s definitely not a budget option, so it’s best for those who are willing to invest in a high-quality machine that will last for years.

Compared to a standard air compressor, the 60040DCADC has several advanced features that make it stand out. For example, it comes with an integrated air dryer that removes moisture from the compressed air, which is important for preventing damage to air tools and improving their lifespan. It also has a digital control panel that allows for precise pressure regulation and monitoring, as well as automatic shutoff when the desired pressure is reached.

The purpose of the air dryer built into the compressor is to remove moisture from the compressed air before it’s delivered to air tools. Moisture in the air can cause rust and corrosion in the tools, reducing their lifespan and potentially causing safety hazards. By removing the moisture, the air delivered by the compressor is dry and clean, which helps to extend the life of your tools and keep them operating smoothly.

When it comes to safety, it’s important to keep in mind that air compressors can be dangerous if not used properly. Always read the user manual and follow all safety guidelines, including wearing appropriate protective gear and never pointing the air hose at yourself or others.

In terms of applications, a 60-gallon air compressor like the 60040DCADC is suitable for a wide range of tasks, including sanding, painting, drilling, and running air-powered tools like nail guns and impact wrenches. It’s also useful for inflating tires and other inflatable objects.

Overall, I highly recommend the California Air Tools 60040DCADC for anyone who needs a reliable and powerful 60-gallon air compressor. Its advanced features like the integrated air dryer and digital control panel make it stand out from standard models, and its low noise level and durable construction make it a great investment for professionals and serious DIY enthusiasts alike. So go ahead and take the plunge – you won’t be disappointed! Visit the California Air Tools site to learn more.

Review: Quincy QT-54  — 2V41C60VC

Splash Lubricated Reciprocating 2-stage compressor — 5 HP, 230 Volt, 2-stage. Best 60-gallon Air Compressor.

IMPORTANT (Extend the Warranty) : It includes a one-year limited warranty — BUT YOU CAN EXTEND IT if you Purchase an extended warranty kit (Item# 42626) at the same time (on the same receipt) as your Quincy air compressor and it will double the package warranty to 2 years and triple the pump warranty to 3 years (on-site parts and labor included).

The extended warranty kit includes all that you’ll need for your compressor’s regular maintenance during the first three years

Features (Quincy QT-54):

• Capacitor start motor with built-in thermal overload
• Less than 5 PPM oil carry-over (blow-by) rating
• 145–175 working PSI. Max PSI is 175
• ACFM @175 PSIG @ Max. RPM = 15.2
• 4-cylinder pump design
• 30,000-hour pump life rating.
• Heavy-duty, easy-to-reach, manual ball valve
• 2-stage belt drive pump with solid cast iron cylinder
• Motor RPM: 3,450 / Pump speed is 1,310 RPM
• Finned tube intercooler for maximum cooling and increased valve life
• Aluminum head for heat dissipation
• Size : 29″ x 21″ x 64″
• Extra-capacity oil reservoir for low oil temperatures
• Cast iron fly wheel for energy efficiency and durability
• 100% duty cycle
• Splash lubricated
• UL & CSA approval on all electrical components
• ASME-coded pressure relief valves and steel tank
• Quincy recommends a 50 Amp circuit breaker along with properly sized wire. Installations may vary but all electrical work should be done through a licensed electrician
• Aluminum head for cooler operating temperatures and longer life.
• Graphite cylinder and head gaskets for positive sealing and improved performance.
• Stainless-steel, corrosion resistant reed valves with controlled lift for maximum efficiency.
• Finned-copper-tubed intercooler dissipates excess heat from the first stage of compression to the second-stage, helping to eliminate carbon build up in the head and increase valve life.
• Large, balanced cast-iron flywheel for smoother operation, angled for maximum cooling across the compressor for longer life.
• High performance, automotive-style rings allow less than 6 PPM oil carryover.
• Balanced counter-weighted crankshaft for smooth, trouble-free operation.

✓ View or download the MANUAL & the  BROCHURE for the Quincy QT-54 air compressor.

Overview

The Quincy is the only four-cylinder reciprocating air compressor of the selection with the cylinders in a V-shape. It’s rated at a 100% duty cycle, which means it is designed to run all day. The Quincy is a robust, industrial strength air compressor with industrial class bearings and two-piece connecting rods in a two-stage configuration. This four-cylinder air compressor (pump) will not be stressed by hard work.

15.2 ACFM @ 175 PSI is the only airflow figure I could find. It means the maximum flow rate available to the user is less than 15.2 CFM at its 175 PSI limits. The Quincy’s kick-in pressure is 125 PSI, that’s when the motor restarts to recover the pressure. The kick-out pressure is when the pump stops, and it is set at 155 PSI. Even though the figures are not available, it’s safe to accept that the pump has a higher flow rate between 125 and 155 PSI. I say that because the flow rate delivered by the pump gets lower as the pressure rises.

If you need a steady compressed air supply to power some air tools and do cleaning and spray painting, two factors influence your air supply choices. Firstly, on the output side, the real maximum usable pressure when using the Quincy air compressor is 125 PSI. At that pressure, the receiver still contains 68.1 cubic feet of compressed air, and the pump will start. It means that the pressure will never dip below that. Secondly, to ensure the flow rate is not influenced, it must be used at less than what the pump can deliver. Even with limited information available, it is clear that the pump will never supply less than 15.2 CFM. Therefore, I can safely recommend a maximum flow setting of 15.2 CFM while keeping the maximum pressure under 125 PSI.

To summarize that lengthy explanation, the Quincy’s maximum flow rate that will not have fluctuations in supply is 15.2 CFM. To be able to maintain that airflow you will have to keep the maximum output pressure to 125 PSI. At those levels, you will not see any fluctuations in airflow (CFM) and pressure (PSI).

The Quincy air compressor has a cast iron crankcase and cylinders. The four-cylinder V configuration maintains rigid tolerances to ensure that the pump is as efficient as possible. The rigidity ensures that there is no distortion during extended use and prolongs pump life. The interior components are splash lubricated to enhance its life expectancy. They use a high-efficiency fin-and-tube inter-cooler to reduce the air temperature going to the second stage cylinder. It ensures maximum performance and increases valve life.

The design of the valves ensures the highest possible volumetric efficiency, which makes the pump super-efficient. To give the valves maximum strength and ensure a long life, Quincy uses stainless-steel valves. It also employs an unload valve which releases the pressure in the compressor when the pump stops. It ensures the compressor does not start against pressure and therefore eases the startup load on the motor.

VIDEO | Why the Quincy QT-54 is Worth the Money

To ensure that shop dust and debris do not contaminate the intake air, an automotive style intake filter with silencer protects the compressor. The motor is a 230V single-phase unit that delivers five horsepower. I recommend a 60 Amp circuit breaker for this air compressor because the startup current will be high.

The Quincy QT-54 air compressor factory is in Bay Minette, Alabama. Quincy is a well-known brand and offers excellent support to their customers. I would love to have this powerful and robust compressor in my shop, it even looks good.

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Review: DeWalt DXCMV5076055: Good Buy

Two-stage, Belt Driven, 5hp, 175 psi, 230 volts. Best 60-gallon Air Compressor for a limited budget.

Features:

• 13.5 SCFM @ 175 PSI
• Industrial performance delivers maximum CFM @ 175 PSI; provides enough power to operate more than one air tool or device at one time
• Low pump RPM for longer life
• 230 Volt electric motor with Thermal Overload Protection
• Patented pump design provides for a cooler running pump
• Equipped with tank pressure gauge and on/off switch
• Wire form belt guard improves compressor cooling
• Four tie down holes in platform for ease in transporting
• Shipped with synthetic blend air compressor oil for optimum performance and long life
• Patented Pump design provides for a cooler Running Pump: industrial style air intake filter; easily Accessible Oil level sight glass and Oil drain with 4” extension; low Pump RPM
• Electric motor with Thermal Overload protection: protects the motor from voltage fluctuations and magnetic starter not required
• Large capacity, 60 gallon ASME* air receiver with large ¾” air outlet port
• Equipped with Tank pressure gauge and on/off switch and wire form belt guard improves compressor cooling
• 2 year pump, 1 year all other parts warranty

✓  View or download the MANUAL for the DeWalt DXCMV5076055.

Overview

The maximum pressure of this two-cylinder two-stage DeWalt is 175 PSI. In the documentation, the only flow rate given is 15.3 CFM at 100 PSI. Specifications given on supplier websites have it as 13.5 SCFM at 175 PSI. When converting that SCFM figure to ACFM, we end up with 14.9 CFM at 175 PSI. From user feedback, it seems the cut-in pressure is 135 PSI, and the cut-out is 175 PSI. So, if the pump delivers 14.9 CFM at 175 PSI, we can expect more than 14.9 CFM at 135 PSI cut-in. Allowing for 14.5 CFM at 135 PSI will ensure that the airflow remains constant. It is perfectly fit for air tools and will support several at a time, making it perfect for any shop.

VIDEO | Learn more about this 60-gallon DeWalt (DXCMV5076055)

The DeWalt motor uses a 230 Volt single-phase connection and delivers five horsepower. The motor has a re-settable overload protector and does not need a magnetic starter. But, take note that DeWalt requires installation by a licensed electrician to ensure that the warranty is valid. The two-cylinder, two-stage pump design results in a cooler running pump. The easily accessible oil level sight glass and oil drain with 4” extension enhance maintenance tasks on the pump.

The receiver is fitted with a ¾” air outlet port. I like this because it’s the size I expect to see on a shop air compressor, it will ensure that maximum airflow is maintained. The air compressor is equipped with a tank pressure gauge and on/off switch. It’s not the average garage type air compressor for air cleaning and inflating tires, an outflow regulator is not fitted. The pump air intake has an industrial grade metal intake filter with five sound attenuation baffles, which do help to reduce air noise. An automotive style replaceable filter element protects the pump from shop debris.

The warranty given by DeWalt is two years on the pump and one year on all other parts. Coming from DeWalt, I consider it a fair warranty that will be honored by the service centers.

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Review: Ingersoll Rand SS5L5 / Top Rated Compressor

Single Stage belt driven / Best VALUE 60-Gallon Air Compressor (Affordable, well-made and ultra-reliable)

Features:

• Durable cast-iron cylinders, heads, and frame are designed for continuous operation and extended pump life
• Oversized belt wheel provides reliable design and cooler operation
• Ingersoll Rand synthetic lubricant provides 2,000-hour oil change intervals(four times longer than mineral-based lubricants
• High-efficiency stainless steel finger valves are simple, efficient, and easy to maintain
• Manual thermal overload protection of the motor
• 18.1 CFM at 90 PSI
• Max. PSI is 135
• 230 Volt
• 22.5A at full load;
• 11.5 HP
• Single-stage oil-lubricated belt-driven
• Air Outlet Size : 1/2″

Points to Consider / Recommendations are all optional: SS5L5

• Get an air regulator and consider a lubricator (PneumaticPlus SAW400-N04BG)
• Yes, it’s rated at 30A, but I Recommend hard-wired on a 60 Amp circuit with 6 gauge copper, a new breaker with a hardwired connection and with a disconnect
• The manual drain valve is difficult to reach, try mounting it higher or find another solution.
• .5″ NPT may be hard to find locally. Probably have to buy online.
• Use IR All Season lubricant for continuous duty

Overview

The Ingersoll Rand – SS5L5 pump will deliver 15.5 CFM to the tank at its maximum pressure of 135 PSI. At 90 PSI the flow rate is 18.1 CFM. From user feedback, it seems that the air compressor kicks in at 90 PSI and out again at about 135 PSI. A replacement regulator switch is factory set at 95 PSI on and 125 PSI off. I tend to go with the replacement unit settings, so I consider the maximum constant air supply to be 95 PSI. Airflow is rated at 15.5 CFM at 135 PSI, so we can safely rate the outflow at 15.5 CFM. It will ensure a steady supply of air with no fluctuations in throughput.

VIDEO | Ingersoll Rand SS5L5 Air Compressor

The nominal power of this motor is five Horsepower, and the pump has a durable cast iron construction. Its cast iron body is robust and distortion free to deliver a pump life of well over 5,000 hours. This pump is meant for 100% continuous duty, high-pressure operation up to 135 PSIG. Its 60-gallon vertical receiver tank is ASME approved.

It is supplied with an automatic start/stop pressure switch control, fully assembled and pre-wired for delivery. The air filter is easy to change and within easy reach. The oil sight gauge gives a clear indication of the oil level, and its oil fill port is within easy reach. The pump is filled with all season select synthetic lubricant, which is only replaced after 2,000 hours of service. It performs four times longer than petroleum-based lubricants.

The compressor has the safety features you would expect for a shop air compressor. A manual reset thermal overload protector protects the motor and a totally enclosed belt guard ensures user safety.

You will need an air pressure regulator to regulate the pressure on the output lines because this compressor does not have a built-in regulator. Only a gauge measuring the tank pressure is fitted. While you are at it, you may consider a low oil switch and electric drain for the receiver. User feedback suggests that the manual drain valve at the bottom is a pain to get at.

The following user experience may be worth considering. Though the compressor is rated at 30 AMPs, it would keep shutting off when used on a 30 Amp breaker. IR technical support recommends that the unit be hard-wired (not a plug) and that it be on a 60 Amp circuit. Doing so, will ensure that you do not have a bad experience with your IR warranty should you need it. The standard warranty is for 1 year.

Ingersoll Rand offers an All Season Select start-up kit to provide improved protection for the pump. Each kit contains all oil and filters that your compressor will need in the first year. That’s everything you need for 2,000 hours of service under normal operating conditions. When using the kit, Ingersoll Rand extends the warranty to two-years.

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Review: Industrial Air ILA5746080

Hi-Flo Single Stage, Cast Iron, One of the best 60-Gallon Air Compressors. Low profile design makes it less top heavy than traditional vertical compressors.

Features:

• 60 gallon Vertical air compressor
• 155 Max PSI
• 20.6 CFM @ 40 PSI  /  18.1 CFM @ 90 PSI
• 5.7 Running Horsepower / 230 V / 22 A
• Super Hi-Flow Cast Iron Pump
• 2 Year Limited Warranty
• Cast-iron 3-cylinder pump provides super high air flow of 155 PSI for optimum tool performance
• A Thermal Overload Protection System protects the motor from voltage fluctuations
• Uniquely designed metal belt guard improves the cooling of the compressor pump
• Oil level sight glass allows constant oil reading with an easily accessible oil refill design
• Features a stable cast-iron cylinder body, durable Swedish stainless-steel flex leaf reed valves,
• 16 in. balanced flywheel
• Low profile 60 gallon tank distributes weight more evenly, making it less top-heavy than traditional compressors

Overview

The Industrial Air ILA5746080 has a three-cylinder single stage pump driven by a 5.7 horsepower single phase motor. The maximum pressure for this air compressor is 155 PSI. Unfortunately, the pump flow rate at that pressure is not available. The only pump output flow rates I could find was 18.1 CFM @ 90 PSI and 20.6 CFM @ 40 PSI. The compressor does not come with an output regulator, only a tank pressure gauge, so you have to decide what you will install. It’s normally done to make the system compatible with your current installation.

The documentation does not provide the cut-in/cutout settings. A replacement cutout regulator is pre-set for 125-155 PSI. This air compressor is also marketed as a Powermate, which is fitted with a 125-155 PSI regulator. Using it at those levels, I will expect that it can be used with a maximum constant pressure of 125 PSI. The maximum airflow rate of 18.1 CFM @ 90 PSI gives us no indication what the flow rate at 135 PSI will be. I guess that about 15.5 CFM should be a safe estimate. The 1/4 Inch nozzle fitting size as specified is disappointing. Another supplier specifies it as 3/8 Inch, so it seems to be a small diameter outlet. With most shop fittings being ¾” you will have to use a reducer.

The pump has a one-piece cast-iron crankcase and a full cast-iron cylinder body. It is a durable design with splash oil lubrication and is shipped with synthetic oil. Synthetic oil is used in a compressor to prolong the pump’s life and ensure the best performance. Special flexible stainless steel leaf valves are used to prolong the service life of the valves.

A thermal overload protection system protects the motor from voltage fluctuations to prevent costly failures. The pump is driven by a belt drive that is protected by a uniquely designed metal belt guard.

Simple maintenance tasks are easy, by simply checking the oil sight glass. Topping up the oil is done in the same way as most compressors. Industrial Air uses a 16″ balanced cast iron flywheel belt drive which is smoother and quieter than direct-drive units. Three large intake filters, with built-in silencers, provide good airflow and reduce air intake noise. The air receiver has a low profile upright design that looks fat, but it provides a sure footing and looks well-balanced.

The factory warranty for residential use is one year and only 90 days for commercial use.

Tech Specs:

• Air Consumption at 40 PSI : 20.6 SCFM
• Air Consumption at 90 PSI : 18.1 SCFM
• Amperage: 20A
• Motor Type: Single Stage
• Operating Pressure : 155 PSI
• Power Type: Electric
• Pump Type: 3-Cylinder
• Running Horsepower: 5.7 HP
• Tank Capacity: 60 gal.
• Tank Construction: Cast Iron
• Tank Orientation: Vertical
• Tank Style: Stationary
• Voltage: 240V

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Review: Ingersoll-Rand – 2340L5-V:

Powerful & Quiet: 2-stage/200V (60-gal. Air Compressor)

Two-stage, cast iron, 60-gallon air compressor.

Limited Edition Patriotic Style 2340L5-V is assembled in Campbellsville, KY and features a beautiful American flag design.

Features :

• Electric driven 2-stage model
• 60 gallon vertical tank
• Designed to run at high volumes and high pressure, without interruption
• Solid, 100% cast iron construction and components
• Unsurpassed quality and reliability – millions in use!
• 5 horsepower
• Radial fins deliver 360 degree cooling of cylinders to eliminate hot spots
• 14.3 ACFM @ 175 PSIG
• Receiver: 60 vertical
• Weight: 400 pounds
• Dimensions: 32L x 21W x 69H

From Ingersoll Rand  : Engineered to meet the demanding needs of automotive service and body shops, fleet maintenance, machine shops, production and manufacturing lines, woodworking shops, dry cleaners, car washes, general maintenance/repair shops, and farms.

Overview

The 2340L5-V is designed for demanding applications in shops and industrial settings. The motor is an industrial-grade ODP motor with a 100% duty cycle. It should meet the demanding needs of automotive service and body shops, in fact, all smallish shops and farms.

The compressor runs cooler due to the integral flywheel fan and finned high-efficiency copper intercooler. It has an overhung crankshaft, precision balanced for smooth and quiet operation. The 100 percent cast iron frame and cylinders stand up to everyday use, while splash lubrication enables efficient operation and easy serviceability.

Ingersoll Rand recommends that a 50 amp 230-volt circuit should be used for this compressor. The startup current on these compressors is high, so it’s better to follow their recommendation.

This air compressor delivers 14 CFM at 175 PSI and 14.3 CFM at 90 PSI. The pressure switch is set to turn the compressor on at 145 PSI and off at 175 PSI. Therefore, you can expect to use it at 145 PSI and 14 CFM without fluctuations in airflow or waiting for it to build pressure. Although it is the lowest when compared to the other compressors, it’s enough for most shop environments.

I noticed the compressor has a shut off valve attached to the output side. From user feedback, it seems it has a ½” thread size so you will need a ½” reducer for most fittings.

Buying Guide – Tips on Buying an Air Compressor

When you’re looking to buy an air compressor online, there are a few unorthodox aspects to consider that may not immediately come to mind. Online shopping is a modern convenience of unparalleled caliber, but it’s wise to keep your eyes peeled for the potential pitfalls that may lay ahead.

One striking piece of non-traditional advice would be to scrutinize the shipping weight of the compressor. Oftentimes, the product’s gross weight, inclusive of packaging and accessories, is advertised on e-commerce websites, which can be misleading. To ensure that you’re acquiring a product with enduring quality, make sure the net weight of the compressor is posted.

Another crucial element to mull over is the duration of the warranty period. While most manufacturers offer a one-year warranty, some high-end models boast a warranty period of two or three years. It’s also imperative to read the minutiae of the warranty to identify what’s covered and what’s not, as this can vary from producer to producer.

When shopping online, a crucial step is to thoroughly delve into customer reviews. This will impart valuable insights regarding the product’s efficacy, customer service, and any potential issues. It’s also prudent to investigate the seller’s reputation and customer service record before you pull the trigger on a purchase.

Finally, be vigilant when you’re faced with deals that seem too good to be true. While e-commerce can offer excellent value, it’s necessary to stay on your toes and ensure that you’re not being conned by a deceitful seller.

To sum it up, procuring an air compressor online is a convenient and cost-effective way to secure a high-quality product. However, it’s paramount to take into account the net weight, warranty duration, customer reviews, and seller reputation while keeping an eye out for fishy deals. With these critical factors in mind, you’ll be able to make an astute purchase and obtain an air compressor that will last you for years to come.

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Guidelines: What Size Air compressor Do you Need?

Air compressors are essential tools that play a crucial role in powering a wide range of pneumatic equipment. Selecting the appropriate size of air compressor requires careful consideration of multiple specifications, including CFM, PSI, duty cycle, and tank size.

CFM, or cubic feet per minute, is a measure of the volume of air that a compressor can deliver at a given pressure. The required CFM for a particular application depends on the total CFM required by all the pneumatic tools and equipment that will be in use. It’s essential to take into account the compressor’s duty cycle, which refers to the amount of time that it can run continuously without overheating, to ensure that it can deliver enough air to power all of the tools effectively.

PSI, or pounds per square inch, is the amount of pressure that the compressor can deliver. This is particularly critical when using tools that require high pressure, such as impact wrenches. The required PSI for a particular application depends on the tool or equipment with the highest pressure requirement. To ensure that the compressor can deliver enough pressure to power all of the tools effectively, it’s recommended to add 30% to the highest PSI requirement.

The tank size of an air compressor is also an important consideration. A larger tank size can provide more compressed air storage, which can be beneficial for applications that require intermittent bursts of air. The required tank size can be calculated using the following formula: Gallons = (CFM x PSI x 1.25 x Duty Cycle) / 100.

By following these guidelines, readers can determine the appropriate size of an air compressor based on their specific needs, ensuring optimal performance and efficiency for their pneumatic tools and equipment.

Let’s say that a car mechanic shop wants to purchase an air compressor to power their range of pneumatic tools and equipment. The shop has identified the following tools and equipment that they plan to use with the compressor:

To determine the required CFM for this application, we need to add up the CFM requirements for all of the tools and equipment that will be in use at the same time. In this case, the total CFM requirement would be 23 CFM (5 + 4 + 4 + 7 + 3).

To determine the required PSI, we need to identify the tool or equipment with the highest PSI requirement, which in this case is the impact wrench at 90 PSI. Adding 30% to this value, we get a required PSI of 117 PSI.

Assuming a duty cycle of 50% and using the formula, Gallons = (CFM x PSI x 1.25 x Duty Cycle) / 100, we can calculate the required tank size for this application as:

• Gallons = (23 x 117 x 1.25 x 0.5) / 100 Gallons = 16.93

Therefore, in this example, the car mechanic shop would need an air compressor with a tank size of at least 16.93 gallons to meet their needs.

Real World Example of Choosing the Right Air Compressor

Here’s an example that might help you think about how to think about what air compressor size to buy. Let’s pretend for a moment…

Congratulations on embarking on your small-scale automotive repair business venture! Let’s delve into the pivotal factors you need to consider while selecting an air compressor that’s capable of meeting your pneumatic tool requirements.

Firstly, it’s imperative to evaluate the pneumatic tools that you’ll be employing. A diminutive, light-weight pancake compressor featuring a 2-3-gallon tank is a fitting choice for light-duty applications like tire inflation or powering small pneumatic tools. However, if you’ll be using heavy-duty tools like impact wrenches, sanders, or sprayers, you’ll necessitate a more substantial compressor featuring a tank size of 20-30 gallons.

The second factor to consider is the type of compressor you require. If you necessitate high CFM output and high PSI ratings, a two-stage compressor would be your ideal choice. It’s akin to a dual attack, compressing air twice to deliver higher pressure and volume. Conversely, if you’re operating in a confined space, a wheelbarrow compressor might be the best option as it’s portable and has a larger air tank.

However, while choosing an air compressor, environmental impact can’t be ignored. Noise pollution is a genuine concern, particularly if you’re working in a residential area. Fortunately, there are oil-free compressors that operate silently, making them ideal for locations where noise pollution is a concern.

Now, let’s delve into the intricacies. You need to appraise performance metrics like CFM, PSI, and duty cycle to ascertain that your air compressor can provide the requisite air flow and pressure for specific pneumatic tools. For instance, an impact wrench typically requires a CFM of 5-8 and a PSI of 90-100 to operate optimally. Conversely, sanders and sprayers usually require a CFM of 9-15 and a PSI of 40-90.

To sum it up, there are several factors to consider while choosing an appropriate air compressor for your small-scale automotive repair business. From tank size to compressor type and environmental impact, each criterion is crucial. However, if you weigh all your options and assess your specific needs, you’ll be able to make an informed decision and select the most appropriate air compressor that will serve your purpose impeccably.

Types of Air Compressors

As a mechanical engineer with an insatiable passion for all things machinery, I have developed a profound interest in air compressors over the years. These machines possess a unique ability to convert power into potential energy stored in pressurized air, making them indispensable tools in various industries. In this essay, I endeavor to take a deep dive into the different types of air compressors, highlighting their primary categories, subcategories, and popular types, such as pancake, wheelbarrow, and more. Additionally, I will expound on their ideal applications, strengths, and weaknesses, as well as any pertinent details or educational points that arise.

When it comes to air compressors, there are two primary categories: positive displacement and dynamic. Positive displacement compressors function by trapping air in a chamber before reducing the chamber’s volume to compress the air. The two most common types of positive displacement compressors are piston compressors and rotary screw compressors.

Piston compressors, also known as reciprocating compressors, are the most prevalent type of compressor used in small-scale applications. They operate by using a piston and cylinder to compress the air. Piston compressors come in two varieties: single-stage and two-stage. Single-stage compressors are ideal for home workshops and light-duty applications, while two-stage compressors are more potent and suitable for heavy-duty applications.

On the other hand, rotary screw compressors utilize two interlocking screws to compress air. These compressors are popular in industrial applications due to their high efficiency, low noise levels, and reliability. These air compressors can be further divided into two subcategories: oil-injected and oil-free compressors. Oil-injected compressors use oil to lubricate the screws and bearings, ensuring efficient operation and longer service life. Oil-free compressors, on the other hand, do not require lubrication and are suitable for applications that require clean air, such as food processing and pharmaceutical manufacturing.

Dynamic compressors, also known as centrifugal compressors, operate by accelerating the air to high velocity and then slowing it down in a diffuser to convert kinetic energy into pressure energy. The two most common types of dynamic compressors are centrifugal compressors and axial compressors. Centrifugal compressors are commonly used in large-scale industrial applications, such as power plants and oil refineries, due to their ability to handle high volumes of air. Axial compressors, on the other hand, are used in jet engines and gas turbines due to their ability to handle high speeds.

Within the primary categories of air compressors, there are several subcategories and popular types. For instance, piston compressors can be further divided into two subcategories: single-stage and two-stage compressors. The single-stage compressors are ideal for small-scale applications, such as home workshops and light-duty tasks, while the two-stage compressors are more potent and suitable for heavy-duty applications, such as industrial use and automotive repair.

Moving on to popular types of air compressors, there are several to choose from based on specific needs and applications. Pancake compressors, for example, are compact and portable, making them ideal for light-duty tasks such as inflating tires and powering pneumatic tools. Double air tank compressors, on the other hand, have two tanks, providing increased air storage capacity and reducing the time required for the compressor to recharge. They are ideal for use in heavy-duty applications, such as construction sites, where a constant supply of air is necessary.

Oil-free compressors, as previously mentioned, do not require oil lubrication, making them ideal for applications that require clean air, such as painting and food processing. However, they can be less durable and may require more frequent maintenance than oil-injected compressors. Vertical and horizontal compressors refer to the orientation of the air compressors that fall under positive displacement, piston compressors are the most widely used type in small-scale applications. These compressors are simple, reliable, and relatively inexpensive. Piston compressors function by drawing air into a cylinder, where a piston compresses it to create pressure. These compressors are available in both single-stage and two-stage configurations, with the latter offering higher pressure and better efficiency.

Rotary screw compressors, on the other hand, are more commonly used in large-scale applications due to their high efficiency, low noise levels, and reliability. They utilize two interlocking screws to compress air and are oil-injected or oil-free. The oil-injected type uses oil to lubricate the screws and bearings, ensuring efficient operation and longer service life. In contrast, oil-free compressors are ideal for applications that require clean air, such as food processing and pharmaceutical manufacturing, as they don’t require lubrication.

Dynamic compressors, also known as centrifugal compressors, function by accelerating air to high velocity before slowing it down in a diffuser to convert kinetic energy into pressure energy. These compressors are commonly used in large-scale industrial applications, such as power plants and oil refineries, due to their ability to handle high volumes of air. There are two common types of dynamic compressors, centrifugal compressors and axial compressors, which are used in jet engines and gas turbines due to their ability to handle high speeds.

Understanding the primary categories, subcategories, and popular types of air compressors is crucial in selecting the right compressor for a particular task. In addition to the compressor’s type, there are other important considerations to make, such as the compressor’s pressure and flow rate, the compressor’s horsepower, and the size of the air tank.

For example, for light-duty tasks, such as inflating tires and powering pneumatic tools, pancake compressors are compact and portable. Double air tank compressors, on the other hand, are ideal for use in heavy-duty applications, such as construction sites, where a constant supply of air is necessary.

In conclusion, whether you’re a professional mechanic or a DIY enthusiast, choosing the right air compressor is essential for getting the job done right. With a little research, one can identify the most suitable compressor for their specific needs, and ultimately prolong the life of the compressor by ensuring efficient operation.

Shopping Tips / Air Compressors

Air compressors are an indispensable tool for a wide range of applications, from powering pneumatic tools to inflating tires and more. As an experienced engineer and weekend mechanic, I have seen firsthand the importance of selecting the right air compressor for the job. I have many insights to help you choose wisely.

When evaluating air compressors, there are several key features and performance factors to consider. I’ve mentioned some of these throughout this entire guide, but repetition is always the best way to learn what they really mean. These features include, horsepower (HP), cubic feet per minute (CFM), tank size, duty cycle, and pressure rating. HP refers to the amount of power the motor provides to the compressor pump.

The higher the horsepower, the more powerful the air compressor. CFM measures the amount of air the compressor can deliver in a minute, and is directly related to the compressor’s horsepower, so a higher horsepower will generally result in a higher CFM. Tank size is the amount of compressed air the tank can hold, with a larger tank resulting in longer run time. Duty cycle refers to the amount of time the compressor can run continuously before it needs to cool down, and pressure rating indicates the maximum amount of pressure the compressor can generate.

Expensive air compressors typically have features that you won’t find on cheaper models. These features may include an oil-lubricated pump, a dual-stage compressor, and a scroll compressor. An oil-lubricated pump is more durable and provides better performance compared to an oil-free pump. A dual-stage compressor has two cylinders and compresses the air in two stages, resulting in a higher CFM and pressure rating. A scroll compressor uses two spiral-shaped scrolls to compress air, resulting in a quieter operation and longer lifespan.

What’s the Air Compressor For?

When shopping for a 60-gallon air compressor, consider the following factors: application, space, power supply, noise level, and maintenance requirements. Determine what type of applications the compressor will be used for and whether it will fit in your workspace. Make sure you have the appropriate voltage and amperage to power the compressor safely. Consider the noise level of the compressor and whether it will be too loud for your environment. Also, consider the maintenance requirements and whether you have the skills necessary to maintain the compressor.

What’s the Cost of an Air Compressor?

When it comes to purchasing a 60-gallon air compressor, price can vary greatly depending on the quality and category of the compressor. A low-end 60-gallon compressor can cost between $500 to $800, while a medium-grade compressor can cost between $800 to $1200. Commercial-grade compressors can cost anywhere from $1200 and up.

While the initial cost of a compressor may be a significant factor in your decision-making process, it’s important to keep in mind that a higher-quality compressor will likely have a longer lifespan and require less maintenance, ultimately saving you money in the long run. So, it’s worth investing in a higher-quality compressor if it’s within your budget.

Brands

There are many different brands in the air compressor industry, but some of the best include Ingersoll Rand, Porter-Cable, Quincy, Dewalt, and Campbell Hausfeld. These brands have a reputation for producing high-quality and reliable compressors, so you can feel confident in your purchase.

Before buying a 60-gallon air compressor, there are several factors to think about:

• Application: What type of applications will the compressor be used for? It’s important to choose a compressor with the appropriate CFM and pressure rating for your specific application.
• Space: Do you have enough space to store the compressor? Consider the size and weight of the compressor and whether it will fit in your workspace.
• Power Supply: Make sure you have the appropriate voltage and amperage to power the compressor safely. A compressor that requires a higher voltage or amperage than your power source can provide can result in damage to the compressor and pose a safety hazard.
• Noise Level: Consider the noise level of the compressor and whether it will be too loud for your environment. If you plan on using the compressor in a residential area or indoor workspace, it’s important to choose a compressor with a lower decibel rating.
• Maintenance: Consider the maintenance requirements and whether you have the skills to perform necessary upkeep on the compressor. Some compressors require more frequent maintenance than others, so it’s important to choose one that fits your level of expertise.

Overall, choosing the right air compressor can be a daunting task, but by considering the above factors and doing research on different brands and models, you can ensure that you make an informed decision that meets your needs and budget.